Luoyang Hengchang Heavy Machinery New Breakthrough: More than 2-meter Fully Ground Precision Ultra-thin Arc-shaped Segmented Gear Ring Stunningly Launched

Recently, Hengchang Heavy Machinery has once again received exciting news. Our company has successfully developed and produced a fully ground precision ultra-thin arc-shaped segmented gear ring with a diameter of more than 2 meters. This gear rack has not only reached an unprecedented scale in size, but also achieved a major breakthrough in precision, successfully meeting customers' stringent requirements for gear precision level 5.

It is reported that the outer diameter of this arc-shaped segmented gear ring reaches 2100mm, while its total thickness is only 40mm, and the wall thickness is only 50mm. In order to meet customers' extremely high requirements for precision, the arc-shaped segmented gear ring needs to go through multiple processes such as tooth quenching and tooth grinding. Its parallelism, runout value and roundness must be controlled within 0.01mm, and the verticality must be kept within 0.02mm. Such a high-precision, large-size and ultra-thin segmented arc-shaped gear ring, even if it adopts the full grinding process, its processing difficulty can be imagined.

Faced with such a daunting challenge, the technical team of Hengchang Heavy Machinery demonstrated extraordinary professional strength and dedication. The technical engineers in the team have more than 20 years of experience in the industry. Their rigor and professionalism in process design laid a solid foundation for this success. After receiving the customer's order, the technical team held several meetings to study the processing plan in depth, from the selection of raw materials to heat treatment, rough turning, semi-finishing turning, stabilization treatment, tooth quenching, finishing turning, finishing grinding, tooth grinding and final grinding, etc., every link has been carefully planned and strictly controlled.

In each process, the technical team carefully considered key factors such as cutting amount, machining allowance, heat treatment temperature and stabilization time, and adopted the most suitable stabilization method. In order to ensure the foolproofness of the arc segmented rack processing process, each process has a dedicated person responsible for tracking and recording, so as to timely discover and solve problems.

After countless tests and improvements, the technical team of Hengchang Heavy Machinery finally successfully overcame this series of technical difficulties, successfully completed the production task of this batch of precision arc segmented gear rings, and successfully delivered them to customers. This success not only provides customers with high-quality products, but also further enhances our company's reputation and competitiveness in the field of precision manufacturing.

This breakthrough once again proves the strong strength of Hengchang Heavy Machinery in technological innovation and process optimization. In the future, our company will continue to uphold the spirit of professionalism, rigor and innovation, continue to overcome more technical difficulties, and provide customers with better quality and more efficient products and services. At the same time, we also look forward to more impressive achievements in the field of precision manufacturing in the future.